CZ | EN

Ing. Michal Pavlát

Sale of
bovine leather

U Sýpky 419
664 61 Rajhradice

Telephone contacts:
GSM +420 777 665 740
GSM +420 606 740 665
tel.: +420 543 215 756

objednavky[@]kuzepavlat.cz

Skype: Michal Pavlat

Working process – today

The leather manufacturing process is divided into four fundamental sub-processes:


  1. Preservation (Treatment made with salt or pickle in order to protect leather from the degrading influence of the microorganisms).
  2. Preparatory stages (when the hides are prepare for tanning).
  3. Tanning (Chemical process which converts the raw hide into a stable product).
  4. Finishing: (Define the final aspect in order to uniform the colour and makes leather softer and with a natural feel).

Working process at New Pel Company Spa S.R.L.

New Pel Company mainly buys the raw material at two different steps of production: crust or wet-blue, always after a sever selection in the country of origin.

 

SelectionSplittin and shaving
After hides are tanned, they are fed through a machine which cuts the hide into a valuable top grain portion and a split layer. After splitting, the hide is put through another machine, which shaves it to uniform thickness.

 

Dyeing and fatliquoring
The dying process is made with natural dyes and products such as tannins, fats and water, by drumming leather in a rotating drum. After this process leather become soft and with a natural feel

 

Drying
After the dying process leather is wet, therefore they are lay on special nets and put into big ovens for several hours.

 

 

Staking
Mechanical operation to make leather softer.

Sealing and buffing
The scars and imperfections are covered by hand with a lotion (Stucco), after than that, the surplus plaster is removed by an abrasive paper.

 

Finishing
In order to achieve the final aspect, they spray the colour together with chemical products.

Embossing (if it is necessary)
Leather can be embossed with some patterns by press at high T°C.

 

Drumming
Process made by a rotating machine called drum, in which they give out heat in order to make leather softer and with a natural feel.

 

SelectionIroning and measurement
leather is ironing by a warm roller and at the same time it is measured with an electronic machine.

 

Final control of quality